The Duravant family of operating companies serve the food processing, packaging and material handling segments.
Packaging Powders with Precision: The HAMER Brand VLR-B Automatic Bagging System
09/21/2023
In the fast-paced world of modern manufacturing, efficient and accurate packaging of powdered products is crucial for success. The delicate nature of fine powders and dusty substances presents unique challenges that demand innovative solutions. nVenia's HAMER Brand VLR-B Automatic Bagging System has emerged as a groundbreaking solution that not only streamlines the process but also addresses the complexities and risks associated with packaging powders.
Challenges of Powder Bagging
Bagging fine powders and dusty materials is no simple task. The process demands meticulous control to avoid unnecessary loss of product and mitigate potential risks. Escape of product during filling and sealing not only leads to material waste but also triggers additional costs due to downtime for cleaning and maintenance. Furthermore, some powders have the potential to become airborne, posing risks of explosions or ignition. This is particularly concerning in industries such as feed mills, where dust control is essential to protect employees' health, the environment, and prevent dust explosions.
The VLR-B Industrial Powder Filling machine from nVenia is engineered to tackle these intricate challenges head-on. nVenia's dedication to simplifying operation and maintenance while upholding speed and accuracy has resulted in a cutting-edge machine that redefines the packaging of powders.
Powder Bagging Precision and Control
At the core of the VLR-B Powder Bagging Machine's innovation is its ability to provide highly accurate dosing of free-flowing powdered products. Whether it is milk powders, spices, minerals, or chemicals, this machine ensures precision throughout the bagging process. The integration of multiple dust management measures significantly reduces spills and minimizes the release of valuable product into the air. This not only enhances efficiency but also mitigates the risks associated with dust exposure, including explosions and ignition.
A key feature of the VLR-B is its rapid changeover capability and user-friendly operation. These elements work in harmony to maximize uptime and throughput, allowing manufacturers to optimize their production processes.
Operator-Friendly and Hygienic Powder Bagging Machine
The VLR-B machine is meticulously designed, tailored to meet the needs of both operators and the products being packaged. The entire machine is elevated on pedestals, facilitating easy cleaning and maintenance. Product filling, sealing, and handling stations are suspended from the powder-coated machine frame, minimizing surfaces where product can accumulate. Hygiene is prioritized through carefully executed welds and penetrations, reducing the risk of contamination.
The machine's touchscreen operator interface further enhances usability, utilizing intuitive graphics and icons to simplify the selection of up to 500 product recipes. Additionally, all surfaces that come into contact with the product are constructed from 304 stainless steel, ensuring durability and compliance with strict hygiene standards.
Powder Bagging System Customization for Diverse Needs
Recognizing that different industries have unique requirements, the VLR-B machine offers a range of features and options to match specific applications. Additional bag loading stations, centralized dust extraction, bag top trimmer and aligner, ATEX rated zones, integrated labeling, check weighing with rejection stations, gas flushing, and more can be integrated as needed.
nVenia's HAMER Brand VLR-B Powder Bagging Machine is a game-changer in the world of powdered product packaging. By seamlessly combining precision dosing, dust management, user-friendly operation, and hygienic design, this machine addresses the challenges that have long plagued the industry. As manufacturing continues to evolve, innovative solutions like the VLR-B are paving the way for increased efficiency, reduced waste, and safer production processes in the packaging of powders.
Please contact nVenia today and our experts will develop a custom-engineered automated solution for your powder applications.